Sylmasta Ceramic Brushable Epoxy Coating is a two-part, ceramic-filled epoxy system engineered specifically for maintenance professionals seeking reliable, long-lasting surface protection. Designed to withstand harsh industrial environments, this coating excels at providing robust abrasion, corrosion, and chemical resistance. It effectively safeguards metal, wood, and most plastic surfaces from the rigors of daily use, extending the service life of critical equipment and infrastructure.
One of the standout features of the Sylmasta Ceramic Brushable Epoxy Coating is its innovative two-color wear indicator system. This unique design employs two distinct colors — blue and green — applied in consecutive layers. The contrasting colors make it easy to identify areas where the top layer has worn through, revealing the underlying color and signaling the need for maintenance. This visual cue significantly enhances proactive maintenance practices, reducing the risk of unexpected equipment failures.
The formulation’s smooth, brushable consistency simplifies application, allowing the coating to adhere evenly and without sag, even when applied to overhead or vertical surfaces. The user-friendly nature of the product ensures consistent results, minimizing application errors and reducing downtime during maintenance tasks. Whether protecting silos, chutes, mills, pumps, metal castings, or tanks, this epoxy coating offers a dependable solution for industrial environments where wear and corrosion are persistent challenges.
Key Features
- High Abrasion and Chemical Resistance:
Offers excellent protection against abrasion, corrosion, and chemical attack, extending the lifespan of equipment. - Two-Layer Wear Indicator System:
The system uses two colors (blue and green) to indicate wear, making maintenance planning more straightforward. - Easy Application:
Brushable consistency ensures smooth application with minimal sag, even on overhead surfaces. Ideal for maintenance teams in industrial settings. - Extended Working Time:
The 90-minute gel time (45 minutes for the fast version) allows for larger batch application without curing prematurely. - Temperature and Chemical Durability:
Service temperature up to 302°F (150°C) when post-cured. Resistant to water, inorganic acids, alkalis, and certain organic solvents. - Customizable Cure Time:
Functional cure at room temperature within 24 hours, or accelerated cure with heat (100°C in 2 hours).
Recommended Applications for Ceramic Brushable Epoxy
Sylmasta Ceramic Brushable Blue Epoxy Coating is recommended for maintenance and repair applications in demanding environments. The wear-indicating dual-color system helps identify maintenance needs in heavy-use areas.
Typical Uses:
- Protecting silos, chutes, mills, pumps, metal castings, and tanks.
- Repairing equipment prone to abrasion, corrosion, and chemical exposure.
- Providing a protective, smooth finish on metal, wood, and plastic surfaces.
- Serving as a topcoat over repaired areas to enhance durability.
Frequently Asked Questions (FAQ)
- How should surfaces be prepared before application?
Surfaces must be cleaned, free from grease, rust, and contaminants. Roughen the surface using abrasive blasting or grinding to enhance adhesion. - How long does it take to cure?
At room temperature (22°C/72°F), the coating reaches a tack-free state in about 4 hours and fully cures within 24 hours. Cure time can be accelerated by heating to 100°C (212°F) for 2 hours. - How do I apply the coating?
Apply using a paintbrush. Use two coats (0.5–1.0 mm per coat) to ensure a pinhole-free finish. Wait 4–8 hours between coats or until the first layer has gelled. - Can the product withstand high temperatures?
Yes, the coating is effective at temperatures up to 302°F (150°C) when properly post-cured. - How does the wear-indicating color system work?
The first coat (green) acts as a base layer. Once cured, a second coat (blue) is applied. When the blue layer wears through, the green layer becomes visible, indicating the need for reapplication. - What safety precautions should I take?
Wear eye protection and gloves during application. Avoid skin contact and wash hands thoroughly after use. Follow the Material Safety Data Sheet (MSDS) for more detailed safety instructions.
